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Project Details

Fabric 1

Serge Ferrari
Producer/Manufacturer: QCD Ltd.
Primary Use: Main Fabric

Fabric 2

VELCRO Hook & Loop
Producer:
Primary Use: Webbing/Narrow Fabric

Fabric 3

Stainless Steel Fittings
Producer:
Primary Use: Hardware/Findings

Fabric 4

Polyester Cord
Producer:
Primary Use: Webbing/Narrow Fabric

Please describe the project specifications

This commercial Vaka rood was manufactured in New Zealand and installed in the Cook Islands, showcases the fusion of innovation and tradition. The 180 sqm roof features a double convex form—paying homage to a traditional vaka while introducing a bold, modern aesthetic. We went with a traditional method of lashing the roof on as it needed to be easily removed in cyclones. Precision was critical, with all fabrication completed prior to shipping due to the remote location. The roof’s complex form was achieved using high-frequency welding techniques to ensure both durability and visual continuity.

What is unique or complex about the project?

This project was a unique and rewarding challenge for our team—unlike anything we had undertaken before. As the largest structure we’ve ever covered, it pushed us to think creatively and operate at scale. Travelling to Aitutaki multiple times to complete the installation added to the experience, offering a refreshing change of environment and a deeper connection to the cultural and natural context of the build.

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