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Project Details

Fabric 1

Silvertex Cream
Producer/Manufacturer: Keyston Bros.
Primary Use: Main Fabric

Fabric 2

Silvertex Taupe
Producer/Manufacturer: Keyston Bros.
Primary Use: Secondary Fabric

Fabric 3

Solarfix Thread
Producer/Manufacturer: The Miami Corp.
Primary Use: OTHER

Fabric 4

1/2" Komacell PVC
Producer/Manufacturer: OTHER
Primary Use: OTHER

Fabric 5

medium firm closed cell foam
Producer/Manufacturer: OTHER
Primary Use: OTHER

Please describe the project specifications

For this job, the client requested that all of their exterior upholstery be recovered with a modernized design. There were two known pieces of upholstery with wood rot, so we knew those would need to be replaced. We suggested the materials, colors, and diamond pleating pattern. When we started the job, we quickly realized that not two, but the ENITRE job needed to be rebuilt from scratch, including new foam. The rot was so bad that none of the old wood or foam was reusable as a pattern. So we began fabricating everything from scratch using 1/2" PVC. Once the new seat frames where built, foam was applied, and then each piece was patterned. We utilized our curved diamond pattern, ensuring that the tips of the diamonds followed the curve exactly. Once everything was made, we installed it and the client could not have been happier!

What is unique or complex about the project?

We are submitting this project because it was the most unexpectedly complex rebuild we have undertaken since we started the company five years ago. Each back rest consisted of a top and bottom frame base which had to align perfectly. There are complex curves present. The foam had to be cut and shaped to achieve the desired angles. Getting everything rebuilt correctly was a long and lengthy challenge.
We are very happy with the design and craftsmanship we were able to achieve. French seams are perfectly straight, diamonds are consistent, and the fabric wraps the foam without pulls or wrinkles. Overall we are extremely pleased with this job, and the client could not agree more!

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