Company:
Yacht Canvas, Inc.

Project Details

Fabric 1

WeatherMax 3D by WeatherMax
Producer/Manufacturer: OTHER
Primary Use: Main Fabric

Fabric 2

Horizon Sunbrella
Producer/Manufacturer: Glen Raven Custom Fabrics LLC
Primary Use: Secondary Fabric



Please describe the project specifications

This customer approached us with a specific request for dinghy chaps, a project considered the nemesis for some and a labor of love for others. We proudly place ourselves in the latter group, embracing the intricate craftsmanship and attention to detail required for this unique endeavor. It's as close to dressmaking as a canvas person gets, involving detailed form-fit sewing. After years of crafting dinghy chaps, this year we experimented with Weather Max 3D by WeatherMax.

One of the significant challenges is how to attach the chaps to the dinghy. We've explored various methods, from Velcro to Snads, D-rings, drawstrings, and dinghy hooks— you name it, we've tried it. For this project, we employed a combination of techniques. During templating, we took our time to ensure we captured every contour accurately. In construction, omitting any seam allowance proved beneficial for achieving the perfect fit. We constructed the canvas body and later aligned the various cutouts and reinforcements with Horizon by Sunbrella. The registration numbers were added to both port and starboard bow with a vinyl heat press.

To attach the chaps to the dinghy we opted for an outer bungee drawstring under the rub rail, secured with pad eyes. Internally, we incorporated a drawstring with D-rings, snaps, and pad eyes, enhancing both the fit and final appearance. We also created a running engine cover for the outboard with appropriate vents and fittings, the customer's request to protect from UV damage.

While we are not entirely convinced that a drawstring is the ultimate attachment method for dinghy chaps, it seems to be the best option so far. Velcro, with its challenges on a boat, has made us hesitant - further study is needed. Nevertheless, these chaps couldn't have turned out better and the customers were over the moon excited to take their newly dressed dinghy to the Bahamas.


What is unique or complex about the project?

We have been working to innovate crisp and clean dinghy chaps. As a project that only comes around a few times a year, we have limited opportunity to experiment. And an experiment gone wrong can be costly in both time and materials. We believe dinghy chaps don't have to look sloppy and are excited to continue to improve.


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Yacht Canvas, Inc. Staff